My First FDM Prints from the Local Library

3D Printing Log #1

What Worked, What Didn’t, and What It Taught Me

This was my first time sending a 3D print to a machine I didn’t control, using settings I barely understood, for miniatures that demand precision.

Nothing catastrophically failed — but almost every assumption I made was wrong.

One FDM mini worked because it was large.
One failed because hero-scale punishes thin details.
I learned color choice, scale control, and printer limits the hard way.

The Setup

  • Service used: Millennium Library 3D printing service

  • Printer type: FDM (library standard, not resin)

  • Models:

    • Chocobo (fantasy creature)

    • Barret Wallace (humanoid miniature)

  • My goal:

    • Hero-scale tabletop minis

    • Specifically HeroClix-style scale for board/tabletop use

  • My experience level:

    • Zero Blender knowledge

    • Zero scaling intuition

    • No real understanding of print tolerances

I uploaded the files, checked the box that said “library may choose color,” and waited.

That choice mattered more than I expected.

Print #1: The Chocobo (Mostly a Win)

The Chocobo turned out okay.

Not perfect. Not ideal. But functional.

What Worked

  • The model printed cleanly

  • Details survived because the model was larger

  • At tabletop distance, it reads correctly

  • It’s solid enough to actually use on a board

What Went Wrong

  • Too large for my intended scale

    • I wanted hero-scale minis

    • This ended up oversized compared to HeroClix

  • Color choice was a mistake

    • I let the library pick

    • They chose bright orange

    • That’s rough if you plan to paint

I haven’t painted it yet.
I probably won’t.

Between the color and the scale mismatch, it’s likely staying a shelf display piece, not a game piece.

Lessons Learned

Large models forgive FDM limitations.
Color matters before the print, not after.

Chocobo [ˈtʃoʊ.kəˌboʊ], also called Chocob, is a recurring animal in the Final Fantasy series. Large avian creatures, chocobos roughly act as the Final Fantasy equivalent of horses, being domesticated for use as mounts, for pulling carts and carriages, and for racing. Since their first appearance in Final Fantasy II, they have appeared in every game in the series in some capacity. As a mainstay, they could be considered the series's mascot.

Print #2: Barret Wallace (Technically Printed, Practically Failed)

Barret was where the cracks showed.

The Big Problem: Scale

He came out too small.

At the time:

  • I didn’t know Blender

  • I didn’t know I could rescale properly

  • I didn’t understand minimum feature thickness

So I just… sent it.

The Fatal Detail: The Gun Arm

Barret’s gatling gun barrels were too thin for FDM printing at that scale.

What I should have done (but didn’t know how yet):

  • Scale the model up

  • Inflate or thicken the gun barrels

  • Adjust proportions for print reality, not screen accuracy

Instead, I learned the hard way that: What looks fine on a monitor does not survive a nozzle.

Color, Again…

Same mistake as before:

  • I let the library choose

  • They printed it flat black

Flat black is:

  • Bad for seeing detail

  • Worse for priming

  • A pain compared to matte grey

That one checkbox cost me post-processing flexibility twice.

The Big Takeaway: FDM vs Miniatures

This test answered a bigger question I didn’t even know I was asking.

What FDM Is Good At:

  • Larger figures

  • Terrain

  • Creatures

  • Props

  • Shelf pieces

What FDM Struggles With

  • Standard 32mm hero-scale minis

  • Thin weapons

  • Small facial detail

  • Gun barrels, fingers, fine edges

The Chocobo survived because it was bigger.
Barret failed because he was exactly the scale FDM hates.

3D Barret Wallace PLA Test Print A
For those who don't know, those odd looking roots are called tree supports. They are used to keep the soft plastic from warping while it is cooling, then they are supposed to be removed after printing with cutters or pliers. I probably won't bother removing it tbh. Almost looks cooler lol.
3D Barret Wallace PLA Test Print B
Printed successfully, but the gun barrels were too thin to survive.
Barret Wallace is a major recurring character in the Final Fantasy VII series. He is a playable character in Final Fantasy VII and Final Fantasy VII Remake and has supporting roles in other titles. He is the leader of a cell of the eco-terrorist group Avalanche, trying to prevent Shinra Electric Power Company from using mako, the life source of the planet, as a form of energy.

What This Test Taught Me

This wasn’t a waste. It clarified the path forward.

Concrete Lessons

  • Always choose your color

    • Matte grey beats everything else for minis

  • Scale is not optional

    • You must understand it before printing

  • Blender or equivalent editor is virtually mandatory

    • You need to thicken, inflate, and adapt models

  • FDM has a floor

    • Below a certain size, it just won’t cooperate

The Realization

If I want proper 32mm tabletop miniatures, I have two options:

  1. Use a resin printing service

  2. Eventually buy a resin printer myself (when the money makes sense)

FDM got me started.
Resin is where the real mini work lives.

Final Thoughts

Nothing catastrophically failed.
But nothing came out exactly how I imagined either.

And that’s kind of the point.

This first test wasn’t about perfection — it was about learning where the edges are. The library service did its job. The printer did its job. The mistakes were mine, and I’m keeping them visible.

That’s the shop-floor reality of 3D printing:
You don’t get clean wins.
You get usable parts and better questions.

Next article, I’ll be digging into scaling models properly for tabletop use and how I’m starting to fix these problems before the print button gets clicked.

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